The core strength of TienThanhWood lies in a production process that is strictly controlled from raw material input to the final product. We apply the most advanced extrusion technology to create international-standard WPC products right here in Vietnam.
Step 1: Raw Material Selection and Blending
Raw materials include finely ground natural wood flour and virgin PE plastic beads, combined with imported additives such as colorants, UV stabilizers, and bonding agents. The blending ratio is precisely calculated to ensure the product possesses the rigidity of wood while maintaining the flexibility and water resistance of plastic.
Step 2: High-Pressure Thermal Extrusion System
After being thoroughly mixed, the compound is fed into a thermal extrusion line. Under high pressure and temperature, the WPC is shaped through specialized molds to produce various product lines such as flooring, fluted panels, and hollow beams according to technical designs.
Step 3: "Custom-Length" Technology on Demand
This stage creates the distinctive edge of TienThanhWood. Instead of cutting to mass-produced standard sizes, our automated cutting system is programmed to precisely cut lengths according to the customer's specific order. This ensures that the products leaving the factory always fit the actual construction site perfectly, completely eliminating material waste.
Step 4: Surface Treatment and Embossing
Once shaped, the products pass through a system of grinders, sanders, or high-temperature 3D wood grain embossers. This process creates natural beauty and depth for the wood grain while increasing the surface's anti-slip capabilities.
Step 5: Quality Control (QC) and Packaging
Before leaving the warehouse, every batch must undergo rigorous testing for:
- Dimensional tolerance: Within a millimeter range.
- Load-bearing capacity and flexural strength.
- Color consistency between planks.